Expert Consulting

Process Engineering & Problem Solving

For over 45 years, Electronics Manufacturing Sciences has helped global manufacturers eliminate defects, optimize factory equipment, and achieve efficiency they never believed possible.

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100% Unbiased & Independent Advice

Unlike equipment manufacturers trying to sell expensive machinery or chemical suppliers pushing proprietary fluxes, we are completely independent. Our recommendations are based solely on what delivers maximum product reliability at the lowest possible operating cost.

Process Setup & Defect Troubleshooting

Whether setting up new production or evaluating existing operations, our guidance saves significant time and scrap cost. We help you select tools, equipment, and chemistries that deliver maximum reliability at minimum cost.

  • Deep expertise across wave, SMT reflow, selective, vapor phase, and hand soldering.
  • Pioneered the first no-clean flux processes in automotive & telecom over 40 years ago.
  • Customized process development for complex or unusual thermal profiles.
Request Process Review →

Painless Lead-Free Implementation

Switching from traditional leaded solder to lead-free alloys can be a nightmare of thermal damage, bridging, and voiding if handled improperly. It doesn't need to be.

  • Over 25 years setting up lead-free production lines worldwide.
  • Alloy selection advice tailored to your specific mechanical requirements.
  • Eliminates the myth that lead-free requires damaging high temperatures.
Implement Lead-Free Painlessly →

Root-Cause Failure Analysis

When failures occur during validation testing or field returns, running up massive metallurgical laboratory bills often yields inconclusive answers. Talk to us first.

  • Identifies the exact physical or chemical mechanism behind mystery failures.
  • Prevents thousands of dollars in unnecessary, misdirected lab testing.
  • Provides actionable corrective engineering steps to prevent recurrence.
Solve Failure Root Cause →

Contract Manufacturer & Supplier Oversight

Outsourcing assembly to a contract manufacturer (EMS) does not remove your liability—your company name is on the final product. Simply hoping the contractor delivers reliable boards leads to disaster.

  • Establishes technical oversight systems to hold sub-assembly vendors accountable.
  • Equips your Supplier Quality team to evaluate offshore line capability accurately.
  • Ensures contract vendors adhere to true process science rather than cosmetic touchup.
Protect Your Supply Chain →

Our Unconditional Performance Guarantee

You provide warranties for your products. We believe engineering services should be held to the exact same standard. Our policy is simple: if you are not completely satisfied with our education or consulting, you pay absolutely nothing. In over 45 years of service, no client has ever asked not to pay. You will get far more than you expect—at economical pricing that makes your investment an easy choice.

No Matter What Your Soldering Challenge, We Can Help

We offer much more than training. Whether you need deep process troubleshooting, equipment evaluation, or complete operational setup, 45+ years of real-world assembly experience is one conversation away with Science of Soldering©.

Discuss Your Manufacturing Challenge →